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Double Layer IBR Roof Sheet Roll Forming Machine for High Rib Metal Roofing Standard

General Industry Tech Hebei Developing Co.,Ltd

Double Layer IBR Roof Sheet Roll Forming Machine for High Rib Metal Roofing Standard

Name: Double Layer IBR Roof Sheet Roll Forming Machine for High Rib Metal Roofing Standard
Brand: ZTRFM
SKU: ZT124821346
Availability: InStock

$21,000.00/ Set

Min. Order:1 Set

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Order CodeZT124821346

Thickness0.3-0.8mm (0.14-1.0mm)

Feeding Width1250mm

Effective Width600-1100mm

Forming Speed25m/min

Main Motor Power5.5kW

Hydraulic Power4.0kW

Roller Material45# Steel, Hard Chrome Plated

Shaft Material45# Solid Steel Shafts

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Technical Specifications

Thickness
0.3-0.8mm (0.14-1.0mm)
Feeding Width
1250mm
Effective Width
600-1100mm
Forming Speed
25m/min
Main Motor Power
5.5kW
Hydraulic Power
4.0kW
Roller Material
45# Steel, Hard Chrome Plated
Shaft Material
45# Solid Steel Shafts
Model
ZT-1000
Voltage
380V 50Hz 3phases (customizable)
Dual Profiles
Upper Deck (IBR High Rib) / Lower Deck (Corrugated Wave)
Raw Material
PPGI, GI, Galvalume, Color Steel
Warranty
1 Year
Machine Weight
6800Kg
Frame Structure
50mm Guide Pillar + 25mm Plate Welded Base
Machine Dimensions
9500*1650*1500mm

Product Overview

The ZTRFM Double Layer Corrugated & IBR Roof Sheet Roll Forming Machine integrates two complete production decks onto a single 9.5-meter frame: the upper deck produces IBR trapezoidal high-rib panels, while the lower deck forms sinusoidal corrugated iron sheets. This 2-in-1 architecture saves over 50% factory floor space and reduces equipment procurement costs.

double layer roof sheet roll forming machine

Key Engineering Features

2-in-1 Dual-Deck Design: Form both IBR high-rib and corrugated wave panels on one machine.
45# Forged Steel Rollers: CNC turned with 0.05 mm hard chrome plating for scratch-free forming.
Dual-Layer Hydraulic Shear: Houses two customized Cr12 quenched blade dies for clean post-cutting.
50mm Pillar & 25mm Plate Base: Heavy 6.8-ton structural chassis prevents frame vibration.
Rapid Clutch Deck Switching: Shift between upper and lower deck production in under 2 minutes.
High Production Velocity: Operates at continuous speeds up to 25 meters per minute.

Technical Specifications

Item	Specification
Product Model	ZT-1000 Double Layer Corrugated & IBR Roll Former
Dual Profiles	Upper Deck (IBR High Rib) / Lower Deck (Corrugated Sine Wave)
Raw Material	PPGI, GI, Galvalume (Aluzinc), Color Coated Steel
Material Thickness	0.3 mm – 0.8 mm (0.14 mm – 1.0 mm processable)
Coil Feeding Width	1250 mm (Effective coverage: 600 mm – 1100 mm)
Production Speed	25 M/Min
Main Motor Power	5.5 kW
Hydraulic Station Power	4.0 kW
Roller Material	45# Steel, Hard Chrome Plated (0.05 mm)
Frame Structure	50 mm Guide Pillars with 25 mm Welded Plate Chassis
Machine Dimensions	9500 mm * 1650 mm * 1500 mm
Machine Weight	6800 kg (6.8 Metric Tons)
Voltage	380V 50Hz 3Phase (Customizable)
Standard Warranty	1 Year (12 Months)

Subsystems & Mechanical Details

1. Double-Deck Multi-Station Forming Architecture

Double-Deck Multi-Station Forming Architecture

Upper and lower decks feature independent 45# forged steel roller stands with quick-change clutch switching.

2. Dual-Layer Hydraulic Post-Shear Cutter

Custom Cr12 mold steel blades match both IBR and corrugated cross-sections for clean, distortion-free cutting.

3. Versatile Dual-Profile Output & Stacking

Versatile Dual-Profile Output & Stacking

Enables manufacturers to fulfill industrial high-rib structural orders and residential corrugated orders from one machine.

4. Precision Dual-Level Infeed Guiding System

Calibrated dual-tier side guide rollers feed coil strips smoothly into upper or lower forming stations.

Application Scenarios

Industrial Warehouses: IBR high-rib profiles provide high structural strength for commercial factory roofing and siding.
Residential Buildings: Corrugated sinusoidal panels provide classic aesthetics and weatherproofing for houses and carports.
Agricultural Sheds: Galvanized corrugated sheets for grain storage, livestock barns, and outbuildings.

Frequently Asked Questions (FAQ)

Q: Can both decks operate simultaneously?

A: Decks operate one at a time because raw coils are fed individually and share the drive motor and cutter. Switching takes under 2 minutes.

Q: Can we customize the two profile shapes?

A: Yes. Any two profile combinations (IBR + Corrugated, Glazed Tile + Trapezoid, etc.) can be engineered per your CAD drawings.

Q: What electrical voltage is supported?

A: Standard 380V/50Hz/3Phase or customized to 220V/415V/440V per your factory electrical supply.

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