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Automatic Floor Decking Roll Forming Machine for Composite Steel Deck Standard

General Industry Tech Hebei Developing Co.,Ltd

Automatic Floor Decking Roll Forming Machine for Composite Steel Deck Standard

Name: Automatic Floor Decking Roll Forming Machine for Composite Steel Deck Standard
Brand: ZTRFM
SKU: ZT125204686
Availability: InStock

$30,000.00/ Set

Min. Order:1 Set

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Order CodeZT125204686

Thickness0.4-1.2mm

Feeding Width1000mm

Roller Material45# Steel with Hard Chrome Coating (0.05mm)

Machine Weight6000kg (6.0 Tons)

Warranty2 Years

CertificationsCE Certified, ISO9001 Compliant

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Technical Specifications

Thickness
0.4-1.2mm
Feeding Width
1000mm
Roller Material
45# Steel with Hard Chrome Coating (0.05mm)
Machine Weight
6000kg (6.0 Tons)
Warranty
2 Years
Certifications
CE Certified, ISO9001 Compliant
Model
Bondeck Floor Decking Machine
Voltage
380V (3 Phase, 50/60Hz, Customizable)
Plc System
DELTA PLC with Touch Screen Interface
Raw Material
Hot-Dip Galvanized Steel Coils (GI), High Tensile Steel
Installed Power
18.5kW
Forming Speed
20m/min
Blade Material
Cr12 Quenched Mold Steel
Cutting Method
Heavy-Duty Hydraulic Post-Shear Cutoff

Product Overview

The ZTRFM Bondeck Roll Forming Machine is a heavy-duty cold roll forming production line engineered for manufacturing high-strength Bondeck structural steel floor decking panels. Processing galvanized steel coils from 0.4 mm to 1.2 mm thickness at speeds up to 20 m/min with an 18.5 kW high-torque drive, it creates interlocking floor decking profiles with embossed mechanical ribs that act as permanent formwork and composite reinforcement for concrete floor slabs in multi-story steel structures.

Key Engineering Features

High-Tensile Structural Forming: Capable of continuous roll forming on heavy 0.4–1.2 mm galvanized structural steel coils.
Embossed Dimple Tooling: Precision-machined embossing knurls on forming rollers create mechanical grip between steel deck and concrete.
Heavy-Duty 18.5 kW Power Drive: High-torque electric motor and dual-chain synchronized transmission ensure steady high-capacity rolling.
Cr12 Hydraulic Profile Cutoff: Hydraulic shear mechanism with profile-matched Cr12 vacuum-quenched blades delivers distortion-free cuts.
DELTA Smart PLC Automation: Touchscreen industrial terminal provides automated batch length counting and ±1.0 mm cutoff accuracy.
Extended 2-Year Factory Warranty: Comprehensive 24-month manufacturer coverage on drive train and electrical components.

Technical Specifications

Item	Specification
Product Model	Bondeck Floor Decking Roll Forming Cold Making Machine
Profile Type	Structural Steel Composite Floor Decking (Bondeck / Commdeck Profile)
Raw Material	Hot-Dip Galvanized Steel Coils (GI), High Tensile Steel Coils
Material Thickness	0.4 mm – 1.2 mm
Coil Feeding Width	1000 mm (Standard for Bondeck 600/750 mm effective width)
Production Speed	20 M/Min
Installed Power	18.5 kW Heavy-Duty Drive Motor
Roller Material	45# Forged Steel with Hard Chrome Coating (0.05 mm) & Embossing Knurls
Shaft Material	45# High Grade Solid Steel Shafts
Cutting Method	Heavy Hydraulic Profile Post-Shear / Cr12 Quenched Mold Steel Dies
Control System	DELTA PLC Industrial Automation with Color Touchscreen HMI
Machine Weight	6000 kg (6.0 Metric Tons)
Voltage	380V (3 Phase, 50/60Hz, Customizable per Country)
Standard Warranty	2 Years (24 Months)

Subsystems & Mechanical Details

1. Heavy-Duty Embossed Forming Roller Stands

Heavy-duty 45# forged steel roller stands feature precision dimple embossing knurls that press interlocking ribs into the web of the floor deck to maximize composite shear bonding with concrete.

2. Hydraulic Profile-Matched Post-Cutter

Dual hydraulic guide pillars house custom Cr12 mold steel blade dies vacuum-quenched to HRC 58-62, shearing complex high-rib decking profiles cleanly without edge warping.

3. Structural Concrete Floor Slab Construction

Bondeck decking serves as immediate working platforms and permanent formwork during construction, combining with cured concrete and rebar mesh to create ultra-strong composite floors.

4. Finished Floor Decking Panels & Warehouse Stacking

Clean nesting profile and uniform embossed dimples allow tight stacking in warehouse storage and rapid jobsite handling.

5. DELTA PLC Electrical Control System & Hydraulic Unit

Integrated DELTA touchscreen control terminal and dedicated hydraulic pump station ensuring synchronized continuous automation.

Application Scenarios

High-Rise Commercial Buildings: Office towers, hotels, and shopping malls utilizing composite steel-concrete floor decks.
Multi-Story Industrial Plants: Manufacturing facilities, mezzanine storage floors, and heavy equipment platforms.
Infrastructure & Parking Structures: Multi-level parking garages, airport terminals, and transit station platforms.

Frequently Asked Questions (FAQ)

Q: Why is embossing important on Bondeck floor decking panels?

A: Embossed dimples pressed into the steel profile create strong mechanical interlocking with poured concrete, preventing slip and functioning as positive tensile reinforcement.

Q: What is the maximum thickness this machine can process?

A: The machine handles structural galvanized steel from 0.4 mm up to 1.2 mm thickness reliably with its 18.5 kW high-torque transmission.

Q: What warranty and after-sales service are included?

A: We provide an extended 2-Year factory warranty, lifetime online technical support, video inspection, and fast global dispatch of spare parts.

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