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    Color Coated Steel System > Production Equipment > Light Steel Frame Roll Forming Machine

    Light Steel Frame Roll Forming Machine for CT Shaft Stud and Track Production 0-20m/min

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    Order CodeZT119415003
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    Specification:

    Forming Speed:
    0-20m/min
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    ZT119415003
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    • Product Details
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    • Technical Specifications

      • Thickness
        0.3-0.8mm
      • Roller Station
        14 station
      • Diameter Of Shaft
        80mm solid shaft
      • Material Of Rollers
        45# steel
      • Drive
        Gear transmission
      • Motor Power
        7.5KW
      • Hydraulic System Power
        5.5KW
      • Control System
        PLC

      Light Steel Frame Roll Forming Machine for CT Shaft Stud and Track Production

      The Light Steel Frame Roll Forming Machine is an efficient automated forming equipment designed specifically for the production of CT shaft studs and supporting tracks. This equipment adopts continuous cold bending forming technology, gradually processing galvanized steel strips or cold-rolled steel coils into high-strength C-T type columns and J-shaped tracks and other light steel frame components.

      CT shaft stud is a metal column specifically designed for shaft enclosure structures, widely used in vertical enclosure systems such as elevator shafts, pipeline shafts, and ventilation shafts, providing stable support for the mechanical and electrical systems inside buildings. This equipment integrates automatic unwinding, precision feeding, leveling, punching, continuous forming, fixed length hydraulic cutting, and automatic discharge, achieving full process automation production.


      Application Scenarios:

      • Elevator shaft and shaft enclosure system
      The core application scenarios of CT shaft study are light steel frame systems with vertical enclosure structures such as elevator shafts, stairwells, equipment ducts, and ventilation shafts. Compared with traditional masonry shaft shafts, light steel shaft shaft frames can significantly reduce the self weight of building structures and lower the cost of foundation and structural support. Installation personnel can complete construction from one side of the wall without the need to build complex scaffolding inside the elevator shaft. The C-T type column is connected to the gypsum shaft lining plate through friction fit, without the need for additional mechanical fasteners, significantly improving installation efficiency.

      • Light steel villas and prefabricated buildings
      In the fields of light steel villas, modular residences, and prefabricated buildings, the columns and tracks produced by this equipment constitute the light steel skeleton system of building walls, floors, and roof trusses. Light steel structures have excellent properties such as dimensional stability (no bending, no twisting, no shrinkage), non flammability, anti termite and anti mold properties.

      • Indoor partition walls and drywall frames
      In indoor partition systems of commercial and residential buildings, light steel columns and tracks are the core components of drywall frames. The equipment can efficiently produce C-shaped columns and U-shaped tracks, which are widely used in non load bearing partitions and partition walls in office buildings, hotels, hospitals and other places.


      Product Highlights:

      • High Power: 7.5KW motor ensures robust performance.
      • Heavy Duty Frame: Built for durability and long-lasting use.
      • Precision Forming: Consistent size for accurate results.
      • Customizable Options: Tailored to meet specific needs.
      • Efficient Operation: Easy-to-use interface for smooth workflow.


      Pattern diagram:


      Product Attributes :

      1.Formed Material
      PPGI,GI,AI
      Thickness:0.3-0.8mm
      2.Decoiler
      Hydraulic automatic decoiler
      Manual decoiler
      3.Main body
      Roller station
      14 station
      Diameter of shaft
      80mm solid shaft
      Material of rollers
      45# steel, hard chrome plated on the surface
      Machine body frame
      Metal steel welded
      Drive
      Gear transmission
      Dimension(L*W*H)
      7800*800*1200
      Weight
      About 4.5T
      4.Cutter
      Automatic
      cr12mov material, no scratches, no deformation
      5.Power
      Motor Power
      7.5KW
      Hydraulic system power
      5.5KW
      6.Voltage
      380V 50Hz 3Phase
      As your requirement
      7.Control system
      Electric Box
      Famous brand
      Language
      English(Support multiple languages)
      PLC
      Automatic production of the whole machine. Can set batch, length, quantity, etc.
      8.Forming Speed
      0-20m/min
      Different speed designs for options.



      Core Features:

      1. High precision molding, excellent quality
      The equipment adopts multiple sets of precision heat treatment roller units, gradually forming each step to ensure product size consistency and surface smoothness. Equipped with advanced PC/PLC control system, the forming tolerance can be controlled within ± 0.1mm. The rollers are made of high-quality materials such as Cr12 mold steel, with a shaft diameter of 80mm. After quenching treatment and chrome plating process, they are wear-resistant and durable. The heavy-duty rack structure ensures stability and alignment accuracy during long-term high-speed operation.


      2. Fully automated and intelligent production

      The device is equipped with an intelligent CNC/PLC control system and a touch screen human-machine interface, making operation simple and intuitive. From unwinding, leveling, roll forming to punching and cutting, the entire process is automated, greatly reducing manual intervention. The servo tracking cutting system achieves non-stop cutting to a fixed length, with high cutting accuracy and a smooth and burr free cut. Some models support dual output and produce two different profiles simultaneously, significantly improving output efficiency.


      3. High speed and efficiency, excellent production capacity

      The molding speed of the equipment can reach 0-20m/min (including punching), and the high-speed production line can reach over 60m/min. Support online punching function, which can accurately create threading holes, screw indentations, and structural embossing according to preset programs. Suitable for galvanized steel, cold-rolled steel, and color coated steel coils with a thickness range of 0.3-0.8mm.


      4. Flexible customization, one machine for multiple uses

      The equipment has high flexibility and can be customized to produce different specifications of C-shaped columns, T-shaped tracks, and various specialized keel profiles according to customer needs. Some high-end models are equipped with automatic width adjustment function, which allows switching between different size specifications without the need to replace the entire set of rollers. At the same time, it can integrate multiple functions such as punching, embossing, logo embossing, etc.


      5. Durable, stable and reliable

      The equipment adopts heavy-duty H-beam or cast steel structure frame, which is sturdy and durable. The core components are made of high-quality materials: the spindle is made of 45 # steel that has been quenched and tempered, and the rollers are made of Cr12 mold steel. The gearbox transmission method ensures smooth and reliable power transmission. The whole machine has obtained international certifications such as CE and ISO, ensuring quality assurance.

      Contact us:

      The Light Steel Frame Roll Forming Machine for CT Shaft Stud and Track Production is an ideal manufacturing equipment for prefabricated and green building waves. It provides excellent performance with high precision, high efficiency, and high automation, helping manufacturers mass produce high-quality light steel frame components that comply with regulations, significantly reducing construction cycles and labor costs, while providing excellent structural safety and sustainability. Whether it's the shaft enclosure of high-rise buildings or the skeleton system of light steel villas, this equipment is your trusted partner.



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      5.0
      Supplier service
      5.0
      On-time shipment
      5.0
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